ArticleName |
Evaluation of tungsten effect on the structure and
properties of sHSS steel |
ArticleAuthorData |
Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia V. M. Kolokoltsev, Dr. Eng., Prof., Advisor to the Rector’s Office, e-mail: kwm@magtu.ru N. A. Feoktistov, Cand. Eng., Аssociate prof., Head of the Chair for Foundry Processes and Materials Science, e-mail: fna87@mail.ru E. V. Skripkin, Postgraduate student, Chair for Foundry Processes and Materials Science, e-mail: skripkin-86@yandex.ru A. V. Troyanov, Student, Chair for Foundry Processes and Materials Science, e-mail: andrey.troyanov.00@bk.ru
South Ural State University, Chelyabinsk, Russia
V. K. Dubrovin, Dr. Eng., Associate Prof., Chair for Pyrometallurgical and Foundry Technologies |
Abstract |
The article presents the study results of experimental roll steel for the working layer of a two-layer roll. Reliable and durable operation of the roll in the rolling mill stand is ensured by the hardness, wear resistance and heat resistance of the working layer material. The research on the influence of tungsten on the heat resistance, hardness, and wear resistance of roll steel was carried out. With the thermal analysis, the temperature intervals in which the carbide phase dissolves, as well as other physical and chemical processes associated with heating the alloy, are determined. Thermal effects that were revealed during thermal analysis, indicate the presence of type I and II carbides in the experimental alloys, and also make it possible to determine the temperature intervals of their dissolution during the heating and holding the roll in a thermal furnace. It was established that during heat treatment, type II carbides do not dissolve in a solid solution that explains their presence in the structure after heat treatment and in the direct formation of finished product properties. The experimental alloy doped with tungsten within 1.0 % has the greatest heat resistance. This tungsten concentration provides the optimal grain size and amount of carbide phase in the alloy structure, which is often the cause of cracks during thermal cycling. The parameters of the carbide phase are determined at which crack formation is excluded during thermal cycling of experimental steel. The influence of tungsten on the wear resistance coefficient of experimental roll steel is determined. Tungsten carbides have greater hardness than chromium and molybdenum carbides, thereby increasing the wear resistance of the alloy as a whole.
The work was carried out within the framework of the UIREC project “Advanced Production Technologies and Materials”, project No. 2022-26. |
References |
1. Polyakova N. V., Golovachev A. N. Evaluation of heat resistance of materials used for the production of rolling rolls. University Science-2012: in 3 volumes: abstracts of reports of the International scientific and technical conference (Mariupol, April 24–27, 2012). Mariupol : PSTU, 2012. Vol. 1. p. 183. 2. Bystrov V. A., Dyakov P. K., Umanets A. G. Operating conditions and wear of hot metal rolling mill rolls. Izvestiya vuzov. Chernaya metallurgiya. 2014. No. 5. pp. 24–29. 3. Gulakov A. A., Tukhvatullin I. Kh., Potapov M. G., et al. Experience in the production of centrifugally cast sheet rolling rolls for hot rolling mills under the conditions of Kushva Rolling Roll Plant. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2018. No. 5. pp. 75–81. 4. Gimaletdinov R. Kh., Gulakov A. A., Tukhvatulin I. Kh. Effect of chemical composition on the properties of the working layer of centrifugally cast indefinite rolling rolls. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta imeni G. I. Nosova. 2016. Vol. 14. No. 3. pp. 78–89. 5. Feoktistov N. A., Vdovin K. N., Savinov A. S., Skripkin E. V. Study of the process of formation of cast structure of roll steel. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta. 2020. No. 7 (242). pp. 36–40. DOI: 10.35211/1990-5297-2020-7-242-36-40 6. Aigner M., Pellizzari M., Domitner J., Elizondo L. et al. Influence of microstructure on degradation of cast graphitic high-speed steel. Wear. 2023. Vol. 522. pp. 78–91. 7. Kolokoltsev V. M., Feoktistov N. A., Savinov A. S., Skripkin E. V. Development of new composition for sHSS steel used for hot rolling mill rolls at Magnitogorsk Iron and Steel Works. CIS Iron and Steel Review. 2022. Vol. 24. pp. 24–27. 8. Kuskov Yu. M. Use of high-alloy high-speed steels for rolling rolls. Stal. 2004. No. 4. pp. 43–48. 9. Burgonova O. Yu., Davydov A. V., Naumova A. V. Study of influence of alloying elements on heat treatment modes of high-speed steels. Engineering and technology of mechanical engineering: Proceedings of the V International student scientific and practical conference, Omsk, April 4–10, 2016. Omsk State Technical University. Omsk : Omsk State Technical University, 2016. pp. 56–61. 10. Pellizzari M., Molinari A., Straffelini G. Tribological behaviour of hot rolling rolls. Wear. 2005. Vol. 259. pp. 1281–1289. 11. Schaefer M., Wahrburg J., Roth H. State estimation of material flow rate in a hot rolling mill for steel bars. IFAC-papersOnLine. 2020. Vol. 53, Iss. 2. pp. 12044–12049. 12. Sinnave M. New brands of rolling rolls and trends in their production development. Stal. 2003. No. 7. pp. 48–52. 13. Geller Yu. A. Tool steels. 2nd edition. Moscow : Metallurgiya, 1975. 584 p. 14. Kolokoltsev V. M., Feoktistov N. A., Savinov A. S., Skripkin E. V. Study of processes of formation of the structure and properties of roll steels with the aim of creating their new compositions. Chernye Metally. 2024. No. 3. pp. 28–32. 15. Gulyaev A. P. Metal Science: textbook for universities. 6th edition, revised and enlarged. Moscow : Metallurgiya, 1986. 544 p. 16. GOST 5639–82. Steels and alloys. Methods for detection and determination of grain size. Introduced: 01.01.1983. 17. GOST 9013–59. Metals. Method of measuring Rockwell hardness. Introduced: 01.01.1969. 18. GOST 23.208–79. Ensuring wear resistance of products. Wear resistance testing of materials by friction against loosely fixed abrasive particles. Introduced: 01.03.1981. |